Left Shock Tower

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After being carefully measured, the left shock tower is shown being removed.  A spot weld cutter was used to minimize damage to the inner fender aprons.  After cutting only 53 welds, and a few minutes with a sharp chisel, in came right out.
The tower was welded on three sides of the frame rail.  These were also drilled out with a spot weld cutter.  A couple of welds attaching the lower part of both aprons were cut to allow for movement.  The shell was then pried out.
Remnants of spot welds on the apron.
The mating surfaces were cleaned up with a grinder and brushed to bare metal.
The frame rail was also ground clean and brushed to prepare for the replacement tower. 

 

It took some minor trimming and coaxing to get the new part pivoted over the frame.  Once it went, it popped right in place.  All of the bare metal was sprayed with welder's primer prior to assembly.
 
The new shock tower was adjusted so that the suspension mounting points precisely match the location of the original.  
Various clamps and threaded rods were used to hold location while the replacement was tacked in.  A little  more welding and this side is complete.
 
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Disassembly
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Apron
PAGE 5
Reassembly
 
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